SYSTEMS, INC. • W194 N11481 McCormick Drive • Germantown, WI 53022800.643.5424 • fax: 262.257.7399 • www.docksystemsinc.com • techservices@docksystem
84111-0014 — November 2006Sept 2007INSTALLATION DETAILS-MECHANICAL POWERSTOPGRD51Green LightGroundField wires:2, 48, 51115 Vac ControlGround55Limit Sw
94111-0014 — November 2006Sept.2007INSTALLATION DETAILS-MECHANICAL POWERSTOPConcrete Dock Face (Standard installation)Low Pit Floor (Distance from pit
10INSTALLATION4111-0014 — November 2006Sept 20071. Mount the push button control panel (B) so bottomof control panel-to-dock floor distance (C) is 48
11OPERATION4111-0014 — November 2006Sept.20074. Raise the PowerStop truck restraint fully bypushing and holding the ENGAGE/LOCK buttonon Automatic/Hyd
12Troubleshooting4111-0014 — November 2006Sept 2007Mechanical TroubleshootingRestraint weldment (hook) will not raise.ProblemPossible Solution(s)1. C
Troubleshooting134111-0014 — November 2006Sept.2007ProblemHydraulic TroubleshootingPossible Solution(s)Restraint will not raise.1. Remove excess load
144111-0014 — November 2006Sept 2007Restraint does not raise or lower - Motor does notrun, inside and outside lights do not work.Troubleshooting1. No
154111-0014 — November 2006Sept.2007TroubleshootingRestraint does not lower-motor runs in pressure relief,inside and outside lights work. 1. Solenoid
MAINTENANCEPeriodic MaintenanceTo ensure normal operation of the dock leveler andtruck restraint, use only aircraft hydraulic fluiddesigned to meet or
MAINTENANCEDaily Maintenance• Daily patrol truck restraint area and clear anydebris to prevent operation issues. • Check inside and outside lights for
PageSafetyRecognize Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1General Operational Safety Precautions . . . .
PARTSPowerStop M (Mechanical) Parts Breakdown4111-0014 — November 2006Sept 200718191418122611302421282278220510423272929171525136316
PARTSPowerStop M (Mechanical) Parts Breakdown4111-0014 — November 2006Sept.200719Item Quantity Part Number Description1 1 0191-0025 Bellows W/ 1 X 13
PARTSPowerStop A (Hydraulic) Parts Breakdown4111-0014 — November 2006Sept 200720
PARTSItem Quantity Part Number Description1 1 0191-0025 Bellows W/ 1 X 13=1/2 Velcro Strips2 1 0524-0063 HYD Cylinder ASM, 1” Stroke3 1 0524-0064 HYD
PARTSPower Pack Assembly4111-0014 — November 2006Sept 200722Amp Draw 4.8- 5.2
PARTSPower Pack AssemblyItem Quantity Part Number Description1 1 1431-0011 Connector-2 Screw, 3/82 3 1431-0086 Insulated Terminals, 16-14 AWG3 2 2101
244111-0014 — November 2006Sept 2007PARTSPower Stop Valve Combined With Leveler
254111-0014 — November 2006Sept.2007NOTES
PARTS4111-0014 — November 2006Sept 200726Outside SignsItem Quantity Part Number DescriptionA 1 1751-0133SIGN,PULL IN/OUT ON GREEN ONLYRIGHT READING,1
PARTSOSLA (Outside Light Assembly)Item Quantity Part Number Description1-7 1 3055-0008 Complete Light Housing, Yellow Plastic, LED Lights1-7 1 3055-0
1SAFETY4111-0014 — November 2006Sept.2007Recognize Safety InformationRead and understand the operating instructions andbecome thoroughly familiar with
NOTES4111-0014 — November 2006Sept 200728This Page Intentionally Left Blank
MISCELLANEOUSCustomer InformationNOTE: Refer to illustration for left/right orientation ofDock Leveler and Truck Restraint.The model/serial number de
Systems, Inc. WARRANTYPOWERSTOP SERIES TRUCK RESTRAINTSystems, Inc., guarantees the materials, components, and workmanship in yourSystems, Inc. truck
2SAFETY4111-0014 — November 2006Sept 2007Learn the safe way to operate this equipment. Read and understand themanufacturer's instructions. If you
3SAFETY4111-0014 — November 2006Sept.2007Do not use dock leveling device if freight carrier istoo high or too low.Do not overload the dock leveling de
4SAFETY4111-0014 — November 2006Sept 2007Maintenance Safety PrecautionsALWAYS disconnect electrical power source andground wire before welding on dock
54111-0014 — November 2006Sept.2007INTRODUCTIONGeneral InformationPowerStop truck restraints are available in thefollowing models and options:PowerSto
64111-0014 — November 2006Sept 2007INSTALLATION DETAILS-AUTOMATIC POWERSTOPLEVEL11”SECTION "A-A"AA712 89 1414 654 1311 10CONNECT TO BASE END
74111-0014 — November 2006Sept.2007INSTALLATION DETAILS-AUTOMATIC POWERSTOPA ti i d t i t i i ff t t S t I W th i ht t k d t h ith t i tiConcrete Dock
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