Poweramp CM SERIES MECHANICAL Manuel d'utilisateur

CM-SeriesDock LevelerOwner’s/User’s ManualPrinted in U.S.A.Copyright © 2003Manual No. 4111-0006 September 2010PoweramP • Division of Systems,

84111-0006 — Sept 2010Sept 2012INTRODUCTIONComponent IdentificationA — LipB — Lip Maintenance PropC — PlatformD — Lip BangerE — Lip Assist SpringF —

94111-0006 — Sept 2010Sept 2012INSTALLATIONPrepare Pit1. Before lowering the dock leveler into the pit, the following must be performed:2. Remove al

104111-0006 — Sept 2010Sept 2012INSTALLATIONPoweramp dock levelers are designed with installation in mind. Each unit is shipped with lifting brackets

114111-0006 — Sept 2010Sept 2012INSTALLATION1. Remove any bumpers that may be banded, or bolted to the frame of the dock leveler. DO NOT remove the s

124111-0006 — Sept 2010Sept 2012INSTALLATIONInstall Dock LevelerA— Distance (Leveler Frame Height)B— Shim Locations (Under Rear Vertical Supports)C— S

134111-0006 — Sept 2010Sept 2012INSTALLATIONNOTE: Poweramp dock levelers are designed with a nominal 1/2 in. (12.7 mm) shimming distance to allow for

144111-0006 — Sept 2010Sept 2012INSTALLATIONA— Front of Dock Pit B— Dock Leveler FrameC— Side Pit Curb AngleD— Gap [3/4 in. (19 mm) Minimum]E— Pry Loc

154111-0006 — Sept 2010Sept 2012INSTALLATION14. Remove shipping bands at this time. Allow platform to float. Add/Remove shims as necessary to bring pl

164111-0006 — Sept 2010Sept 2012INSTALLATIONA— Safety Leg Chain Pull Ring B— Platform Maintenance Prop C — Shim Location (Under Lift Arm Pivot) D — Lo

174111-0006 — Sept 2010Sept 2012OPERATIONThe CM-series mechanical dock leveler uses large lift springs (U) to apply force to lift arm (T). The lift ar

PageSafetyRecognize Safety Information ... 1General Operational Safety Precautions ...

184111-0006 — Sept 2010Sept 2012OPERATIONOperating InstructionsThe dock leveler operation instructions are divided into the two methods of loading and

194111-0006 — Sept 2010Sept 2012OPERATIONNOTE: If end unloading is required, see End Loading/Unloading Instructions on page 20.1. Check to make sure

204111-0006 — Sept 2010Sept 2012OPERATIONEnd Loading/Unloading — Platform at Cross-Traffic Position.End Loading/Unloading — Platform at Below-Dock Pos

214111-0006 — Sept 2010Sept 2012MAINTENANCEService Dock Leveler SafelyWhenever maintenance is to be performed under the dock leveler platform, support

224111-0006 — Sept 2010Sept 2012MAINTENANCEPeriodic MaintenanceA — Lip Hinge Grease FittingsB — Lip Maintenance Prop PivotC — Lip Banger PivotsD — Pla

234111-0006 — Sept 2010Sept 2012MAINTENANCEQuarterly MaintenanceRegular maintenance must be performed on a weekly and quarterly schedule. Weekly Maint

244111-0006 — Sept 2010Sept 2012ADJUSTMENTSAdjust Lift Arm Spring and Lip Assist Spring TensionA — Jam NutB —Adjustment NutC — Lip Assist SpringD — L

254111-0006 — Sept 2010Sept 2012ADJUSTMENTSNOTE: Adjusting the tension of lift springs (D) usually requires that the lip assist spring (C) also be ad

264111-0006 — Sept 2010Sept 2012ADJUSTMENTSAdjust Lip Stop BoltCheck that lip (E) is fully resting on the lip keepers (D) and at the lowest part of th

274111-0006 — Sept 2010Sept 2012ADJUSTMENTSThis page intentionally left blank

SAFETY 14111-0006 — Sept 2010Recognize Safety InformationRead and understand the operating instructions and become thoroughly familiar with the equipm

284111-0006 — Sept 2010Sept 2012TROUBLESHOOTINGSymptom Possible Cause SolutionPlatform does not rise.Heavy object(s) on platform. Remove object(s) fro

294111-0006 — Sept 2010Sept 2012Symptom Possible Cause SolutionPlatform rises to full height, but lip does not fully extend.Lip assist chain disconnec

304111-0006 — Sept 2010Sept 2012TROUBLESHOOTINGThis page intentionally left blank

314111-0006 — Sept 2010Sept 2012PARTSHold-Down MechanismItem Quantity Part Number Description1DOTH-2563  HoldDownAssemblyComplete,31.5”Ratchet

324111-0006 — Sept 2010Sept 2012PARTSBASE FRAMESITEM QTY 6’ LONG 8’ LONG 10’ LONGA 6’ WIDE 20K/50K 6’ WIDE 20K/50K 6’ WIDE 20K/50K1 16 DRFA-1003 16 DR

334111-0006 — Sept 2010Sept 2012PARTSFrame Components *AR = As Required1 Provide dock leveler serial number, platform size, lip size and pit depth wh

344111-0006 — Sept 2010Sept 2012PARTSPlatform ComponentsAEAAAFXANAGAMAJAKALAQAOAPYZAEADACABAHCCDAEFKLMNGHJPQRSUVTX

354111-0006 — Sept 2010Sept 2012PARTSPlatform ComponentsContinued on next page *AR = As Required1 Provide dock leveler serial number, platform size,

364111-0006 — Sept 2010Sept 2012PARTSPlatform ComponentsContinued from previous pagePLATFORMSITEM QTY6’ Long 8’ Long 10’ LongA 6.0’ Wide 6.5’ Wide 7.0

374111-0006 — Sept 2010Sept 2012PARTSPlatform Components6’ LONG6.0’ WIDE 25K 30K16 (4)55 A (4)55 B18 (4)55 A (4)55 B20 (4)55 A (4)55 B6.5’ WIDE16 (2)5

24111-0006 — Sept 2010Sept 2012SAFETYOperational Safety Precautions Learn the safe way to operate this equipment. Read and understand the manuf

384111-0006 — Sept 2010Sept 2012PARTSPlatform ComponentsCCCBDAEEFGHJK

394111-0006 — Sept 2010Sept 2012PARTSToe Guard/Weather Seal—OptionalItem Quantity Part Number DescriptionA 2 DOTH-2818 Channel,WeatherSeal,84”B 2

404111-0006 — Sept 2010Sept 2012NOTESThis page intentionally left blank

414111-0006 — Sept 2010Sept 2012MISCELLANEOUSCustomer InformationNOTE: Refer to illustration for left/right orientation of dock leveler. The model/s

STANDARD PRODUCT WARRANTYSYSTEMS, INC. warrants that its products will be free from defects in design, materials and workmanship for a period of one (

34111-0006 — Sept 2010Sept 2012SAFETYDo not use dock leveling device if freight carrier is too high or too low.Do not overload the dock leveling devic

44111-0006 — Sept 2010Sept 2012SAFETYMaintenance Safety PrecautionsALWAYS stand clear of dock leveler lip when working in front of the dock lev

54111-0006 — Sept 2010Sept 2012SAFETYSafety DecalsEvery 90 days (quarterly) inspect all safety labels and tags to ensure they are on the dock leveler

64111-0006 — Sept 2010Sept 2012OWNER’S/USER’S RESPONSIBILITIES1. The owner/ user should recognize the inherent dangers of the interface between the l

74111-0006 — Sept 2010Sept 2012INTRODUCTIONGeneral InformationCM-Series dock levelers are available in the following sizes, weight capacities, and opt